Omnetics Connector Corporation

Cable Assembly

We design and manufacture a wide range of custom cable solutions to support all of our various product lines, while allowing your team to guide the design.

To minimize the design cycle time, Omnetics utilizes engineer-to-engineer communications. Omnetics will be available to assist your team from the developmental stages, to prototyping all the way through production. Omnetics’ Design Engineering Team uses SolidWorks. Omnetics does not typically charge for our engineering services which allows our customers to explore solutions to their interconnect challenges without having to generate Pos or go through lengthy approval processes. We are able to offer step files, printed prototypes and drawings prior to finalizing the design. This minimizes customer risk and results in successful implementation for prototype and production assemblies.

 

Omnetics Connector Corporation follows IPC/WHMA-A-620 for all cable assembly, test and inspection practices. Omnetics Cable Harness Brochure (2023)

Custom Cable Assemblies Options
Cable Assembly Processing Capabilities
Testing
  • Wire-to-wire jumpers
  • Complex Multi-branch assemblies
  • Mixed Signals
  • Data & Video Cables
  • HDMI, CAT-6, USB 3.0, Cameralink
  • Custom Overmolded Cables
  • Custom Logos
  • Omnetics overmold materials are designed to properly bond to the jacket material of the cable in question.
  • Waterproof sealing i.e. IP68 etc..
  • Flat Cable/Ribbon Cables
  • Flex Circuit Assemblies
  • Shielded Cable Assemblies
  • Coaxial Cable assemblies
  • Medical Device Cable Assemblies
  • Class 10,000 cleanroom
  • Autoclavable
  • Military Cables
  • i.e. MIL-DTL-32139, MIL-DTL-83513. MIL-DTL-24308, MIL-DTL-38999
  • Space Wire
  • Wire to wire connectors
  • Wire to board connectors
  • Single and multi-row connectors
  • Ring terminals
  • Ferrules
  • Splicing and butt connections
  • Standard and gold plating options
  • IPC-620 compliant crimping connections
  • Potting/encapsulation
  • Automated and manual crimp stations available
  • Precise cut lengths
  • Machine and slip-on Braiding options available
  • Injection Molding
  • Tie and Lacing
  • Custom Wrapped Tapes and Foils
  • Overmolded Strain Reliefs
  • Soldering
  • 3D Printing
  • IPC-620-Space Addendum


  • Full electrical Test – IR. DWV, Continuity
  • Hi-Pot Testing
  • Pull Testing
  • Crimp Testing
  • Temperature Cycling
  • IP Testing
  • Group A
  • Group B
  • Qualification Testing
















Interested in a custom design for a wire harness application? Please contact a representative. Or

Contact Us Here

Customer Support

Contact Omnetics at
+1-763-572-0656 or
+1-800-343-0025 (North America only)
or find a representative